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Fans & Compressor Product System Design Integrator - Job Opportunity at Rolls Royce

Derby, United Kingdom
Full-time
Mid-level
Posted: June 12, 2025
Hybrid
£55,000 - £75,000 per year based on mid-level aerospace engineering roles in Derby, UK market, with Rolls-Royce typically offering competitive compensation packages in the upper range due to their premium market position and complex technical requirements.

Benefits

Competitive bonus structure providing additional compensation beyond base salary, demonstrating company investment in performance recognition
Comprehensive employee support assistance program offering mental health, financial counseling, and personal support services
Employee discount programs providing cost savings on company products and partner services
Hybrid working arrangement offering 40% remote work flexibility for improved work-life balance
Excellent development opportunities including training programs, mentorship, and career advancement pathways

Key Responsibilities

Lead system design integration for critical aerospace components using advanced Systems Engineering principles and Robust Design methodologies to deliver optimized solutions that directly impact aircraft safety and performance
Drive complex problem resolution including ownership of root cause investigations, safety alert reports, and major quality investigations that protect company reputation and ensure regulatory compliance
Manage multi-stakeholder requirements elicitation and flow-down processes, challenging system-level specifications to optimize component design and reduce development costs
Orchestrate product change management and technical approval processes across extended multi-disciplinary engineering teams to ensure timely delivery of critical aerospace systems
Define and implement verification strategies that ensure products meet stringent aerospace certification requirements and regulatory standards
Provide technical leadership and influence across all organizational levels through strategic communication and presentation of complex engineering solutions

Requirements

Education

Bachelor's degree or Master's in Engineering or regional equivalent qualification, or equivalent experience

Experience

At least 3 years of mechanical design experience within the aerospace industry or equivalent

Required Skills

Strong technical knowledge in mechanical design methodologies Understanding of cross-discipline engineering concepts including manufacturing engineering, aerodynamics, thermodynamics, thermal and mechanical analysis, cost engineering and product definition Ability to apply logical, analytical and innovative thinking on a range of technical problems Make balanced decisions across technical and business parameters Knowledge and experience of product integrity/liability and certification frameworks Good communication and presentation skills at all levels of the organisation Proven track record of delivery

Certifications

Membership of a relevant professional body appropriate to region Chartered status preferred in the UK (and equivalent regional variations)
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Sauge AI Market Intelligence

Industry Trends

The aerospace industry is experiencing significant growth in sustainable aviation technologies, with companies like Rolls-Royce investing heavily in electric and hybrid propulsion systems, creating demand for engineers who can integrate traditional mechanical systems with new electrification technologies. Digital twin technology and advanced simulation tools are revolutionizing product design integration, requiring engineers to develop expertise in computational fluid dynamics, predictive maintenance algorithms, and real-time monitoring systems for aerospace applications. Supply chain resilience has become critical following recent global disruptions, leading to increased emphasis on design for manufacturability, alternative sourcing strategies, and robust quality management systems in aerospace component development. Regulatory frameworks are evolving rapidly with new certification requirements for next-generation aircraft systems, particularly around environmental impact, noise reduction, and safety management systems, requiring deeper expertise in compliance and verification methodologies.

Role Significance

Typically leads technical workstreams within teams of 8-15 engineers, coordinates with 3-5 cross-functional teams including aerodynamics, thermodynamics, manufacturing, and certification groups, while reporting to senior engineering managers and interfacing with program management offices.
This is a mid-level individual contributor role with significant technical responsibility and cross-functional influence, positioned as a subject matter expert who drives technical decisions across multiple engineering disciplines while managing complex stakeholder relationships and high-visibility problem resolution activities.

Key Projects

Next-generation fan blade design integration for fuel efficiency improvements and noise reduction compliance Compressor system optimization projects for new engine platforms incorporating advanced materials and manufacturing techniques Root cause analysis and resolution of in-service issues affecting fleet availability and safety certification Verification and validation programs for new product introductions requiring extensive testing and regulatory approval

Success Factors

Deep technical expertise across multiple engineering disciplines combined with strong systems thinking approach to understand complex interdependencies between aerodynamics, thermodynamics, materials science, and manufacturing processes in aerospace applications. Exceptional stakeholder management and communication abilities to navigate complex organizational structures, influence technical decisions across multiple teams, and present complex engineering concepts to both technical and business audiences at various organizational levels. Proven problem-solving methodology and analytical rigor to conduct thorough root cause investigations, develop robust solutions under time pressure, and make sound technical judgments that balance performance, cost, safety, and regulatory compliance requirements. Strong project management capabilities to coordinate multiple concurrent technical investigations, manage competing priorities across extended teams, and deliver results within strict aerospace industry timelines and quality standards.

Market Demand

High demand driven by aerospace industry recovery post-pandemic, increased focus on sustainable aviation technologies, and the critical shortage of experienced systems integration engineers capable of working across multiple engineering disciplines in safety-critical applications.

Important Skills

Critical Skills

Systems Engineering expertise is absolutely essential as this role requires integration of complex interdisciplinary engineering systems where failure modes can have catastrophic consequences, requiring deep understanding of system architecture, interface management, and verification methodologies used in safety-critical aerospace applications. Cross-disciplinary technical knowledge spanning aerodynamics, thermodynamics, materials science, and manufacturing processes is critical because modern aerospace propulsion systems require optimization across multiple physics domains, and the integrator must understand how design changes in one area affect system performance in others. Problem-solving and root cause analysis capabilities are vital because this role involves ownership of critical safety and quality issues that can affect entire aircraft fleets, requiring systematic investigation methodologies, statistical analysis skills, and ability to work under pressure with incomplete information.

Beneficial Skills

Digital engineering tools and simulation software proficiency including CFD, FEA, and digital twin technologies would be highly valuable as the aerospace industry increasingly relies on virtual validation and predictive maintenance capabilities to reduce development costs and improve system reliability. Project management and agile development methodologies knowledge would enhance effectiveness in coordinating complex engineering activities across multiple teams and geographic locations, particularly as aerospace companies adopt more flexible development approaches to accelerate time-to-market. Regulatory and certification framework expertise beyond basic requirements would be advantageous given the increasing complexity of international aerospace regulations and the growing emphasis on environmental compliance and sustainable aviation technologies.

Unique Aspects

This role offers direct involvement in safety-critical aerospace systems where engineering decisions have immediate impact on aircraft safety, regulatory compliance, and company reputation, providing exceptional learning opportunities in risk management and systems engineering.
The position provides exposure to complete product lifecycle management from initial concept through in-service support, offering comprehensive understanding of aerospace business operations and customer requirements across multiple market segments.
Working within Rolls-Royce's global engineering network provides access to world-class research facilities, advanced simulation tools, and collaborative opportunities with leading aerospace engineers and researchers worldwide.
The hybrid working arrangement combined with Derby's status as a major aerospace engineering hub offers excellent work-life balance while maintaining access to cutting-edge facilities and technical resources.

Career Growth

Progression to senior technical roles typically occurs within 3-5 years with demonstrated technical excellence and successful project delivery, while transition to management positions may require 5-7 years depending on leadership development and business acumen demonstration.

Potential Next Roles

Senior Systems Integration Engineer with expanded responsibility for complete propulsion system architecture and cross-platform technology development Principal Engineer or Technical Fellow positions focusing on advanced technology development and industry-wide technical leadership Engineering Management roles overseeing multiple product development programs and leading teams of 20-50 engineers Program Management positions responsible for complete engine development programs with P&L accountability and customer interface responsibilities

Company Overview

Rolls Royce

Rolls-Royce is a globally recognized leader in aerospace propulsion systems, marine power solutions, and energy systems with over a century of engineering excellence and innovation leadership. The company maintains a dominant position in wide-body commercial aircraft engines and is a key supplier to major aerospace OEMs including Boeing, Airbus, and various defense contractors worldwide.

Rolls-Royce holds approximately 17% of the global commercial aircraft engine market and maintains strong competitive positions in defense aerospace and marine propulsion markets, with significant technological advantages in high-bypass turbofan engines and advanced materials development capabilities.
Derby serves as Rolls-Royce's global engineering headquarters and center of excellence for aerospace propulsion technology, housing the company's most advanced research and development facilities, engine testing capabilities, and manufacturing operations for critical engine components.
Rolls-Royce maintains a engineering-focused culture that emphasizes technical excellence, innovation, and long-term career development with strong emphasis on safety, quality, and regulatory compliance, offering engineers exposure to cutting-edge aerospace technologies and opportunities to work on programs that define industry standards.
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