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Ingenieur für Strukturmodifikationen in der Luftfahrt (m/w/d) - Job Opportunity at AlphaConsult KG

Hamburg, Germany
Full-time
Mid-level
Posted: June 9, 2025
On-site
EUR 4,203 - 5,673 per month

Benefits

Permanent employment contract providing exceptional job security in the competitive aerospace sector
Reduced 37.5-hour work week offering superior work-life balance compared to industry standard 40-hour weeks
Comprehensive overtime compensation with premium rates for night shifts, weekends, and holidays maximizing earning potential
Extended vacation allowance up to 30 days exceeding German statutory minimum
On-site dining facilities reducing daily expenses and time investment
Long-term placement with potential permanent transition to major aerospace employer
Public transportation subsidy through Deutschlandticket contribution supporting sustainable commuting
Employee referral bonus program creating additional income opportunities
Extensive corporate discount network including premium brands like Adidas, About You, Jochen Schweizer, and Cinemaxx
Complete provision of high-quality work clothing and safety equipment eliminating personal expense

Key Responsibilities

Lead structural modifications on primary and secondary structures of specialized mission aircraft, directly impacting aircraft performance and safety capabilities
Engineer and implement structural adaptations and improvements that enhance aircraft functionality and extend operational lifespan
Develop comprehensive modification documentation in compliance with EASA regulations, ensuring regulatory approval and market access
Create technical documentation for development and certification processes that facilitate smooth regulatory approval and reduce project timelines
Generate compliance documentation meeting EASA and FAA requirements, ensuring global market access and operational approval
Ensure adherence to aviation legal requirements and certification processes, maintaining company reputation and avoiding costly regulatory violations
Collaborate with internal teams, external partners, regulatory authorities, and suppliers to ensure project success and stakeholder alignment
Support FEM modeling and structural modification analysis, providing critical data for engineering decisions and safety validation
Utilize CAD and PLM tools for construction and documentation, maintaining design integrity and facilitating knowledge transfer

Requirements

Education

Successfully completed Master's degree in Aerospace Engineering, Aircraft Construction, Mechanical Engineering, or comparable field

Experience

Multiple years of professional experience in specification, development, and modification of aircraft structures

Required Skills

Sicherer Umgang mit CAD-Systemen wie Solidworks Sicherer Umgang mit Life Cycle Management Tools z.B. PTC Windchill Kenntnisse im Bereich der FEM Modellierung und Analysen (z. B. mit ANSYS) sowie Erstellung der zugehörigen Nachweisführung Erste Erfahrungen mit CFD Analysen, Schwingungsanalysen sind wünschenswert Gute Englischkenntnisse Analytisch-konzeptionelles Denken und Handeln Freude am Arbeiten im Team
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Sauge AI Market Intelligence

Industry Trends

The aerospace industry is experiencing significant growth in specialized aircraft modifications, particularly for military and government applications, driven by evolving mission requirements and technological advancement needs. This trend is creating substantial demand for engineers with structural modification expertise. Digital transformation in aerospace engineering is accelerating the adoption of advanced CAD, PLM, and simulation tools, making proficiency in these technologies increasingly valuable and creating competitive advantages for skilled professionals. Regulatory harmonization between EASA and FAA is creating opportunities for engineers with dual certification knowledge, as companies seek to streamline approval processes for global markets and reduce time-to-market for modifications. The maintenance, repair, and overhaul (MRO) sector is consolidating around major players, creating stable long-term career opportunities with established companies that offer comprehensive service portfolios and global reach.

Salary Evaluation

The offered salary range of EUR 4,203-5,673 monthly (approximately EUR 50,400-68,000 annually) represents competitive compensation for mid-level aerospace structural engineers in the Hamburg market, positioning slightly above regional averages due to the specialized nature of aircraft modification work and the premium associated with aerospace MRO expertise.

Role Significance

Typically operates within engineering teams of 5-8 professionals, collaborating closely with 2-3 senior engineers and potentially mentoring 1-2 junior team members, while interfacing regularly with cross-functional teams including certification, quality assurance, and project management.
This mid-level position carries significant technical responsibility with direct impact on aircraft safety and performance, requiring independent decision-making on structural modifications while working within established engineering frameworks and regulatory requirements.

Key Projects

Structural modifications for special mission aircraft including surveillance, cargo, and government applications Primary structure reinforcement projects for life extension programs Secondary structure adaptations for equipment installations and mission-specific requirements Compliance documentation development for major aerospace OEMs and operators

Success Factors

Developing deep expertise in EASA and FAA regulatory frameworks to navigate complex certification requirements efficiently and avoid costly project delays Building strong relationships with regulatory authorities and maintaining current knowledge of evolving aviation standards to facilitate smooth approval processes Mastering advanced simulation and modeling techniques to predict structural behavior accurately and reduce physical testing requirements Cultivating cross-functional collaboration skills to work effectively with diverse stakeholders including suppliers, customers, and certification bodies Maintaining continuous learning in emerging technologies such as composite materials and additive manufacturing as they become integrated into aircraft modifications

Market Demand

High demand driven by increasing aircraft fleet sizes, aging aircraft requiring more modifications, and growing specialization in mission-specific aircraft conversions, particularly in the European aerospace hub of Hamburg.

Important Skills

Critical Skills

CAD proficiency, particularly SolidWorks, serves as the foundation for all design and modification work, enabling precise structural modeling and documentation that meets aerospace quality standards and regulatory requirements FEM analysis capabilities using tools like ANSYS are essential for validating structural integrity and safety margins, directly impacting certification success and operational safety of modified aircraft EASA regulatory knowledge provides the framework for all modification work, ensuring compliance with European aviation standards and facilitating market access for completed projects English language proficiency enables effective communication with international clients, suppliers, and regulatory authorities, critical for success in the global aerospace market

Beneficial Skills

CFD analysis experience enhances capability to address complex aerodynamic interactions in structural modifications, particularly valuable for external structure changes and performance optimization projects PTC Windchill expertise streamlines product lifecycle management and enhances collaboration with larger aerospace companies that utilize enterprise PLM systems Vibration analysis skills support troubleshooting and optimization of modifications, particularly important for equipment installations and structural reinforcements Cross-cultural communication abilities facilitate work with diverse international teams and regulatory authorities across different aviation markets

Unique Aspects

Specialization in special mission aircraft modifications, a niche market segment requiring unique technical expertise and security clearance considerations
Direct placement opportunity with major aerospace MRO provider, offering potential permanent employment transition beyond consulting engagement
Location at Hamburg airport providing direct access to active aircraft operations and hands-on modification work
Combination of engineering development and regulatory compliance responsibilities, providing comprehensive experience in aerospace product lifecycle management

Career Growth

Progression to senior roles typically occurs within 3-5 years with demonstrated technical excellence and successful project delivery, while transition to management or specialized roles may require 5-7 years of focused experience development.

Potential Next Roles

Senior Structural Engineer with expanded project leadership responsibilities and team management duties Certification Engineer specializing in regulatory approval processes and authority liaison Technical Project Manager overseeing multi-disciplinary modification programs Principal Engineer with specialized expertise in advanced materials or complex structural systems

Company Overview

AlphaConsult KG

AlphaConsult KG operates as a specialized aerospace staffing and consulting firm through its ALPHA AVIATION subsidiary, focusing exclusively on aviation industry talent placement and technical services. The company leverages deep industry relationships and technical expertise to connect aerospace professionals with leading manufacturers, MRO providers, and operators across Europe.

Established as a niche player in the German aerospace staffing market, AlphaConsult differentiates itself through sector specialization and technical expertise, positioning between large generalist staffing firms and boutique technical consultancies.
Strong presence in the Hamburg aerospace cluster, one of Europe's leading aviation hubs, providing access to major aerospace companies including Airbus, Lufthansa Technik, and numerous specialized suppliers and service providers.
Professional environment emphasizing technical excellence and long-term career development, with focus on building lasting relationships between consultants, clients, and candidates while maintaining high standards for technical competency and regulatory compliance.
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