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Project Engineer - SR (Mold Design) - Job Opportunity at B. Braun US Device Manufacturing LLC

Allentown, United States
Full-time
Senior
Posted: July 21, 2025
On-site
USD 98,000 - 123,000 per year

Benefits

Comprehensive 401(k) retirement plan with employer matching opportunities providing long-term financial security and retirement planning advantages
Full healthcare insurance coverage including medical, dental, and vision benefits ensuring comprehensive health protection for employees and their families
Tuition reimbursement program supporting continuous professional development and career advancement through educational opportunities

Key Responsibilities

Lead cross-functional collaboration with Product Engineering, R&D Engineering, and OEM Engineering groups to drive innovative molded part development initiatives that directly impact product quality and manufacturing efficiency
Conduct comprehensive moldability assessments for new part designs, ensuring optimal manufacturing processes and cost-effectiveness while maintaining quality standards
Manage strategic procurement processes including RFQ composition, vendor quote analysis, and decision matrix development for capital mold projects worth potentially millions of dollars
Oversee complete project lifecycle management from planning and scope definition through execution and delivery, directly impacting production timelines and organizational profitability
Direct procurement and validation of complex plastic injection mold tooling and equipment including prototype molds, production molds, molding machines, and robotic automation systems
Establish and maintain collaborative partnerships with external mold builders and equipment vendors to ensure quality standards and delivery schedules are met
Transfer critical project knowledge and technical expertise to internal teams ensuring sustainable manufacturing capabilities and continuous improvement

Requirements

Education

Bachelor's degree required or equivalent combination of education and experience, Master's degree preferred

Experience

10-12 years related experience required

Required Skills

Breadth of professional field and industry knowledge Ability to integrate critical information and champion advanced strategies/concepts Experience with plastic injection mold tooling and equipment Project management and scheduling capabilities Vendor relationship management Technical design review and analysis Complex problem-solving and decision-making Collaborative relationship building

Certifications

Applicable industry/professional certification preferred
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Sauge AI Market Intelligence

Industry Trends

The medical device manufacturing industry is experiencing accelerated growth driven by aging demographics, increased healthcare spending, and post-pandemic focus on medical infrastructure resilience. This creates sustained demand for experienced mold design engineers who can support rapid product development cycles. Automation and Industry 4.0 technologies are transforming manufacturing processes, with companies increasingly seeking engineers who can integrate robotic systems, IoT sensors, and advanced manufacturing technologies into traditional molding operations. Supply chain diversification and reshoring initiatives in medical device manufacturing are driving domestic investment in manufacturing capabilities, creating opportunities for senior engineers to lead facility expansions and technology implementations.

Salary Evaluation

The offered salary range of $98,000-$123,000 is competitive for the Allentown, PA market and aligns well with national averages for senior-level mold design engineers in medical device manufacturing. This range reflects the specialized nature of medical device requirements and B. Braun's position as a premium employer in the healthcare sector.

Role Significance

The role typically involves leading cross-functional project teams of 5-8 members including process engineers, procurement specialists, quality engineers, and external vendor representatives. The position also involves coordinating with multiple internal departments and managing relationships with external contractors and suppliers.
This is a senior-level individual contributor role with significant autonomy and decision-making authority. The position requires minimal supervision and involves training lower-level employees, indicating a leadership component without direct management responsibilities. The role serves as a technical expert and project lead with substantial impact on manufacturing operations and product development.

Key Projects

Multi-million dollar capital mold projects for new medical device product launches Manufacturing process optimization initiatives to improve efficiency and reduce costs Technology integration projects incorporating automation and advanced manufacturing systems Vendor qualification and supply chain optimization projects Manufacturing capability expansion projects supporting business growth

Success Factors

Deep technical expertise in plastic injection molding processes, mold design principles, and medical device manufacturing requirements to ensure successful project outcomes and regulatory compliance Strong project management capabilities with ability to coordinate multiple stakeholders, manage complex timelines, and deliver results within budget constraints while maintaining quality standards Excellent vendor relationship management skills to negotiate favorable terms, ensure quality deliverables, and maintain reliable supply chains for critical manufacturing equipment and services Regulatory knowledge and quality mindset essential for medical device manufacturing, including understanding of FDA requirements, validation processes, and documentation standards Strategic thinking ability to align engineering decisions with business objectives, cost targets, and long-term manufacturing strategy

Market Demand

High demand exists for senior mold design engineers in medical device manufacturing due to the specialized knowledge required for FDA-regulated products, complex geometries of medical devices, and the critical nature of quality and precision in healthcare applications.

Important Skills

Critical Skills

Plastic injection molding expertise is absolutely essential as it forms the core technical foundation for the role. Deep understanding of mold design principles, material properties, process parameters, and troubleshooting capabilities directly determines success in developing manufacturable medical device components that meet stringent quality and regulatory requirements. Project management skills are critical for coordinating complex, multi-million dollar capital projects involving multiple stakeholders, tight timelines, and significant financial implications. The ability to manage scope, schedule, and budget while maintaining quality standards is essential for role success and career advancement. Vendor management capabilities are crucial for ensuring successful partnerships with mold builders, equipment suppliers, and service providers. The ability to negotiate contracts, manage relationships, and ensure deliverable quality directly impacts project success and cost management.

Beneficial Skills

Regulatory knowledge of FDA requirements and medical device quality systems provides significant value in ensuring compliant manufacturing processes and reducing project risks Automation and robotics experience becomes increasingly valuable as manufacturing operations incorporate Industry 4.0 technologies and advanced automation systems Six Sigma or Lean Manufacturing certification enhances ability to drive process improvements and operational efficiency initiatives

Unique Aspects

Opportunity to work on life-saving medical devices that directly impact patient outcomes and healthcare quality, providing meaningful work beyond typical manufacturing roles
Exposure to cutting-edge medical device technologies and manufacturing processes including advanced automation, precision molding, and regulatory compliance requirements
International collaboration opportunities within B. Braun's global network of facilities and technical experts, enabling knowledge sharing and career development
Involvement in complete product lifecycle from initial design through full-scale production, providing comprehensive experience in medical device development and manufacturing

Career Growth

Career progression to management roles typically occurs within 3-5 years for high performers, while advancement to director-level positions may take 5-8 years depending on business growth and individual development.

Potential Next Roles

Engineering Manager overseeing mold design and manufacturing engineering teams Senior Project Manager leading large-scale manufacturing initiatives and facility expansions Technical Director of Manufacturing Engineering with responsibility for multiple product lines Plant Engineering Manager with broader operational responsibilities Consultant or Technical Specialist role with medical device OEMs or engineering service providers

Company Overview

B. Braun US Device Manufacturing LLC

B. Braun is a well-established German multinational medical device and pharmaceutical company with over 180 years of history and strong global presence. The company operates in critical healthcare segments including infusion therapy, pain management, surgical instruments, and dialysis, positioning it as a stable and growth-oriented employer in the healthcare sector.

B. Braun ranks among the top medical device companies globally with strong market positions in several therapeutic areas. The company's focus on innovation, quality, and patient safety has established it as a trusted partner for healthcare providers worldwide, providing job security and growth opportunities for employees.
The Allentown, Pennsylvania location serves as a major manufacturing hub for B. Braun's North American operations, indicating significant local investment and long-term commitment to the region. This provides stability and potential for career growth within the organization without requiring relocation.
B. Braun's 'Sharing Expertise' philosophy emphasizes collaboration, continuous learning, and knowledge exchange, creating an environment that values professional development and cross-functional teamwork. The company's focus on patient safety and quality creates a mission-driven culture that attracts dedicated professionals.
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