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Simulationsingenieur (all gender) für Strukturmechanik/Crash (FEM) - Job Opportunity at ALTEN Consulting Services GmbH

Kaufering, Germany
Full-time
Senior
Posted: July 3, 2025
Hybrid
EUR 65,000 - 85,000 annually based on the senior-level requirements, German market standards for simulation engineers, and ALTEN's positioning as a premium consulting firm

Benefits

Permanent employment contract providing long-term job security in a competitive engineering market
Attractive compensation package positioned competitively within the engineering consulting sector
Flexible mobile working arrangements enabling work-life balance and increased productivity
Comprehensive professional development opportunities including both internal training and external certifications to advance technical expertise
Flexible working hours with flextime account system allowing for optimal work-life integration
Dedicated personal contact person ensuring continuous support and career guidance

Key Responsibilities

Lead comprehensive planning, execution, and evaluation of simulation models in explicit dynamics (crash) for short-term dynamics applications in power tool development, directly impacting product safety and performance standards
Validate complex simulation models through strategic collaboration with measurement technology, testing, and design departments, ensuring accuracy and reliability of critical safety assessments
Drive continuous improvement of simulation processes and modeling strategies, contributing to organizational efficiency and competitive advantage in the automotive and power tool sectors
Collaborate within interdisciplinary teams spanning simulation, design, drive development, and experimental testing departments, facilitating knowledge transfer and integrated product development approaches

Requirements

Education

Completed degree (Diploma, Master, PhD) in Mechanical Engineering or related fields with focus on numerical solution methods or model-based product development

Experience

Several years of development and project experience with proven expertise in finite element method application

Required Skills

ausgewiesene Berufserfahrung in der Anwendung der Finite-Elemente-Methode auf transiente Fragestellungen mit geometrischen und physikalischen Nichtlinearitäten Bereich Lebensdaueranalyse fundierte Kenntnisse in der Crash-Modellierung und der komplexen Werkstoffmodellierung idealerweise mit der Software LS-Dyna (oder vergleichbar) sicher im Umgang mit dem Prä-/Postprozessor ANSA/META Knowhow in der Parametrierung und Validierung von Berechnungsmodellen durch experimentelle Analysen ausgeprägte Fähigkeit zur lösungsorientierten Analyse technischer Probleme starke analytische und konzeptionelle Fähigkeiten hohe zielorientierte, eigenverantwortliche Arbeitsweise ausgeprägte Team- und Kommunikationsfähigkeit sehr gute Englischkenntnisse
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Sauge AI Market Intelligence

Industry Trends

The automotive and power tool industries are experiencing unprecedented demand for advanced simulation capabilities driven by increasing safety regulations and the transition to electric powertrains. This has created a significant need for engineers skilled in crash simulation and structural mechanics, particularly those who can work with complex material models and validate results through experimental correlation. Engineering consulting firms like ALTEN are expanding their simulation capabilities to support OEMs in reducing physical testing costs while maintaining safety standards. This trend is accelerating the adoption of advanced FEM techniques and creating premium positions for specialists who can bridge the gap between simulation and real-world testing. The integration of AI and machine learning with traditional FEM approaches is reshaping the simulation landscape, creating opportunities for engineers who can adapt traditional crash simulation methodologies to incorporate predictive analytics and automated model optimization techniques.

Role Significance

Typically part of a 5-8 person simulation team within a larger engineering department, with regular interaction across 15-20 professionals in related disciplines including design, testing, and development
Senior-level position requiring extensive expertise in advanced simulation techniques, model validation, and cross-functional collaboration. The role demands independent decision-making capabilities and the ability to influence simulation strategy across multiple departments.

Key Projects

Development and validation of crash simulation models for new power tool designs Implementation of advanced material models for complex mechanical systems Cross-validation studies between simulation results and experimental testing data Process optimization projects to improve simulation accuracy and reduce computational time

Success Factors

Mastery of advanced FEM techniques particularly in nonlinear transient analysis is crucial as the role focuses on complex crash scenarios that require sophisticated modeling approaches. Success depends on the ability to handle geometric and material nonlinearities while maintaining computational efficiency and accuracy. Strong experimental correlation skills are essential since model validation through testing is a core responsibility. The ability to design experiments that effectively validate simulation results and identify model limitations will determine the credibility and usefulness of the simulation work. Cross-functional collaboration capabilities are critical as the role requires working with design, testing, and development teams. Success depends on the ability to communicate complex simulation concepts to non-specialists and incorporate feedback from multiple disciplines into simulation strategies. Continuous learning mindset is vital given the rapidly evolving nature of simulation technology and the increasing complexity of power tool designs. Staying current with new modeling techniques, software capabilities, and industry best practices will determine long-term success in this role.

Market Demand

High demand driven by automotive industry transformation, increasing safety requirements, and the specialized nature of crash simulation expertise

Important Skills

Critical Skills

LS-Dyna expertise is absolutely critical as it is the industry standard for crash simulation and explicit dynamics analysis. Proficiency in this software directly determines the ability to handle the complex nonlinear transient problems that form the core of this role, and the specialized nature of power tool crash simulation requires deep understanding of LS-Dyna's advanced material models and contact algorithms. Experimental validation skills are essential because simulation without experimental correlation lacks credibility in safety-critical applications. The ability to design meaningful validation experiments, interpret test results, and correlate them with simulation predictions is what separates effective simulation engineers from those who simply run computational models. Cross-functional communication abilities are crucial because simulation results must be translated into actionable insights for design and development teams. The ability to explain complex simulation concepts to non-specialists and incorporate their feedback into simulation strategies determines the practical impact of the simulation work.

Beneficial Skills

ANSA/META preprocessing skills would significantly enhance productivity and modeling efficiency, as these tools are becoming increasingly important for complex geometry handling and model setup automation in industrial simulation environments Machine learning and AI familiarity would provide competitive advantage as the simulation industry moves toward automated model optimization and predictive analytics integration with traditional FEM approaches Project management capabilities would be valuable for coordinating complex simulation projects across multiple departments and managing client relationships in the consulting environment

Unique Aspects

Focus on power tool crash simulation represents a specialized niche within the broader automotive simulation market, requiring unique expertise in high-speed impact scenarios and complex material behaviors specific to power tool applications
Integration of simulation with experimental validation creates a comprehensive approach that ensures practical applicability of simulation results, setting this role apart from purely theoretical simulation positions
Cross-functional collaboration emphasis indicates a role that extends beyond traditional simulation boundaries to influence product development strategy and design decisions
Emphasis on process improvement and modeling strategy development suggests opportunities to shape the future direction of simulation capabilities within the organization

Career Growth

3-5 years to senior management roles given the specialized expertise required and the growing importance of simulation in product development

Potential Next Roles

Senior Simulation Manager overseeing multiple simulation disciplines and managing simulation strategy across product lines Technical Lead for Advanced Simulation Technologies focusing on next-generation modeling techniques and AI integration Principal Engineer for Product Development leading cross-functional teams in new product development with simulation-driven design approaches Consulting Director for Simulation Services managing client relationships and business development in the simulation consulting sector

Company Overview

ALTEN Consulting Services GmbH

ALTEN Consulting Services GmbH is a well-established engineering consulting firm with over 20 years of industry experience, positioning itself as a premium provider of specialized engineering and IT services. The company focuses on cross-industry and cross-technology solutions, serving notable clients from industry and commerce through highly specialized service offerings.

Strong market position in the German engineering consulting sector with a reputation for delivering high-quality, specialized engineering services. The company's 20+ year track record and focus on premium clients indicates established market credibility and financial stability.
The Kaufering location positions the role strategically in the Munich metropolitan area, providing access to major automotive and industrial clients while offering the benefits of a smaller city environment. This location is well-positioned for serving both local Bavarian industry and broader German market needs.
Emphasis on partnership, team collaboration, and individual creativity suggests a culture that values both technical excellence and personal development. The company's focus on a strong 'WIR-Gefühl' (sense of togetherness) and personal customer contact indicates a relationship-driven approach to both internal and external interactions.
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